ENERGY SOLUTIONS

Bearing and Gear Condition Indication

MetalSCAN

Wind turbine gearbox component damage can progress to failure ranging from weeks to months depending upon the component and duty cycle.

Through the use of MetalSCAN, it is now possible to monitor the progression of this damage on-line and to provide multi-level warning to maintenance and operations organizations before failure occurs.

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Originally developed for the F-22 Advanced Tactical Fighter engine, MetalSCAN is now available in versions for the full range of popular wind turbine models including Vestas, GE, Siemens, Nordex, Senvion, Gamesa, Acciona, Clipper, Suzlon, Sinovel, and Envision. The product provides state-of-the-art bearing and gear protection and health monitoring for these multi-stage complicated highly loaded devices that incorporate a range of rolling element bearings and gears.

The MetalSCAN sensor is installed in the full-flow of the gearbox lubrication system in a suitable location ahead of the system filter. The sensor’s signal conditioning electronics can be interfaced through the turbine controller, SCADA, condition monitoring system (CMS), or it can be implemented in a standalone configuration using GPRS wireless technology.

Information Sheet

MS3000

Case Stories

Applications

Select a wind turbine model to learn more

GE Wind

Acciona

  • AW-1500
  • AW-3000

Suzlon

  • S64
  • S88

NEG Micon

WinWinD

  • WWD-1
  • WWD-3

Sinovel

Clipper

Mitsubishi

Goldwind

  • 3MW

Envision

  • 2MW
  • 4MW

CSIC

  • 2MW

Huayi

  • 2MW

Siemens

Gamesa

Senvion

Nordex

Adwen

  • AD5
  • AD8

On-line Oil Debris Sensor that provides real-time detection of component damage.

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